1. Mark desired position for luminaire on formwork with a cross. Use this to align formboard (230x150x25mm) and nail formboard down as shown in picture. Fix mounting capsule for concrete as shown in picture in the place you have marked and connect empty conduit.
2.When formwork is stripped, formboard will be removed from ceiling. If necessary, use a tool to do so.
3. Adjust module in opening and use a 5mm drill to drill the holes needed for fixing the module with concrete screws.
4.Take module back out of opening and establish module’s electrical connection. Make sure to observe serial cabling (series connection) and maximum current feed.
5. Carefully fix module in opening using the concrete screws enclosed in your delivery. Make sure module is fastened securely and flush with ceiling surface.
6. Carry out continuity test to check if electric circuit is closed. Then remove wire link.
7. Adjust filler edge according to desired filler thickness (0-6mm) by evenly aligning the three adjusting screws.
8. Insert the red protective cover and then fill the gaps neatly with the addition of a fabric tape.
9. Carefully sand over red protective cover until it is entirely visible. Remove it using a slotted screwdriver. Imprecisions have to be reworked by hand.
10. Put desired LED insert flush into LED mounting and turn clockwise by approx. 90° until it sits securely. You may use the DOT 28 System mounting pliers to do so. CAUTION: HOT PLUG!
1. Make cutout of 220x140mm in plasterboard. Clean and chamfer the edge of the cutout as customary in drywall construction.Make sure that required installation depth of 40mm and required airspace are provided.
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2. Take module from packaging. Take the mounting flaps, turn them around and insert them, sticking out, into the cutouts at the short side of the module.
3. Establish the electrical connection of the DOT SLIM installation module. Observe serial cabling (series connection) and maximum current feed.
4. Fit installation module into ceiling cutout using mounting aid.
5. Screw module unto ceiling from below through mounting flaps. The mounting aid included in the delivery may be helpful for keeping the module flush with the ceiling’s lower edge.
6.Carry out continuity test to check if electric circuit is closed. Then remove wire link.
7. Adjust filler edge according to desired filler thickness (0-6mm) by evenly aligning the three adjusting screws.
8. Insert the red protective cover.
9. Carefully sand over red protective cover until it is entirely visible. Remove it using a slotted screwdriver. Imprecisions have to be reworked by hand.
10. Disconnect modules from electric circuit. Put desired LED insert flush into LED mounting and, using mounting pliers, turn clockwise by approx. 90 ° as far as it will go. CAUTION: DANGER OF HOT PLUG! Every LED is tested under real operating conditions before dispatch.
1.
Depending on the plaster thickness, various preparations must be made when installing the module:
25-30mm plaster thickness: Plaster thickness of 25 to 30 mm: Module requires plaster thickness of 25 to 30 mm for standard installation (right part of picture).
-25mm plaster thickness: Plaster thickness < 25 mm: If plaster thickness is less than 25mm, an insert (230x150mm) has to be put in place during concrete work already in order to make up for lacking plaster thickness (left part of picture).
+30mm plaster thickness: Plaster thickness > 30mm: If plaster thickness exceeds 30mm, a false edge has to be established under the module in order to make up for excessive plaster thickness.
2.
Mark desired position for luminaire on raw ceiling with a cross.
3. Align module with marking and use a 5mm drill to drill the holes needed for fixing the module with concrete screws.If necessary, adjust to desired plaster thickness using the adjusting screws.
4.
Carefully fix module on raw ceiling using the concrete screws enclosed in your delivery and make sure it is fastened securely. Attention: Cooling plate must not be deformed!
5.
Establish module’s electrical connection. Make sure to observe serial cabling (series connection) and maximum current feed. Terminal clamp : cable cross section max. 1,5 mm².
6.
Carry out continuity test to check if electric circuit is closed. Then remove wire link.
7.
Insert the red protective cover.
8.
Plaster ceiling as desired. Use large-scale plaster fabric when plastering over luminaire module.
9.
Make sure that after plastering, entire circle of red protective cover is cleared and visible. Clean any plaster residues from protective cover.
10.
Remove the protective cover and prime and paint module and filler ring with ceiling paint. Make sure that no primer or paint gets into the fixture into the LED insert.
11.
Put desired LED insert flush into LED mounting and turn clockwise by approx. 90° until it sits securely. You may use the DOT 28 System mounting pliers to do so. CAUTION: HOT PLUG!
1.
Cut recess for LED mount into desired board according to drawing.
2.
On back of module, set desired board thickness using the three setting screws. Observe fixed measurements, shown in red in drawing.
3. Mount module on board form behind. To do so, use holes next to setting screws. Attention: Cooling plate must not be deformed!
4.
Establish module’s electrical connection. Make sure to observe serial cabling (series connection) and maximum current feed.
5.
Carry out continuity test to check if electric circuit is closed. Then remove wire link.
6.
Put desired LED insert flush into LED mounting and turn clockwise by approx. 90° until it sits securely. You may use the DOT 28 System mounting pliers to do so. CAUTION: HOT PLUG! Every luminaire ist tested in live operation before shipping.
Airspace and maximum current feed must be complied with. For material-dependent current supply, please refer to table. In case of questions or variations in installation, please contact us. Lower current is admissible.
The table above shows the max. power supply. it is recommended to adjust the actual mA to the room conditions.
Caution. Hot Plug. Danger! Separate from power supply at least 10 –15 seconds before installation. HOT PLUG leads to direct damage to the LED, which is not covered by the warranty!
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